Mosi2Heating Elements
二硅化鉬電熱元件是一種以硅化鉬為基礎(chǔ)的電阻發(fā)熱元件，其在氧化氣氛下加熱到高溫，表面生成一層致密的石英玻璃膜，保護(hù)其不再氧化。因此，其具有獨(dú)特的高溫抗氧化性。在氧化氣氛下，其最高溫度可達(dá)1800C，其適用溫度500-1700℃，可以用作陶瓷、磁性材料、玻璃、冶金、耐火材料等工業(yè)高溫爐的加熱元件。
二硅化鉬電熱元件的機(jī)械性質(zhì)和其它陶瓷制品樣，在常溫下屬于脆性材料容易斷裂，這給運(yùn)輸和安裝帶來(lái)了一定的困難，但只要安裝合理和使用得當(dāng)是可以避免的。
Mosi2 , heating element is a kind of resistance heating element basically made of high pure Molybdenum Disilicide. In oxidizing atmosphere,a layer of compact quartz protective film is formed on the surface of Mosi2, element owing to the hightemperature combustion, which prevent Mosi2, from continuously oxidizing. In oxidizing atmosphere, its Max temperature can reach 1800℃, and its applicable temperature is500-1700℃. It can be widely used in such applications as sintering and heat treatment of ceramics, magnet, glass, metallurgy, refactory, etc. The commercial name of our MoSi2, heating elements is Yandi Super Heating Elements.
Having the same mechanical character as other ceramic products, MoSi2, heating elements are brittle materials so that they are easy to rupture at the noumal temperature at the normal temperature, which brings some difficulties to transport and install, but it may be avoided if they were installed and used correctly.
二硅化鉬電熱元件的標(biāo)志法Dimension marks of elements
硅鉬棒在各個(gè)領(lǐng)域，所使用尺寸和形狀均根據(jù)實(shí)際情況定制。您在定制時(shí)建議使用以下標(biāo)志法:
志法Dimension-marks-of-elements.jpg)
二硅化鉬電熱元件的標(biāo)志法
材料等級(jí)：1700（MS17型號(hào)），1800（MS18型號(hào)）
直徑：D1/D2，mm/mm
熱端長(zhǎng)度：Le，mm
冷端長(zhǎng)度：Lu，mm
間距：A，mm
例如：
U型，材料等級(jí)1800，D1=3mm，D2=6mm，Le=140mm，Lu=125mm，A=25mm 表示為MS18，U型，3/6×140×125×25
W型，材料等級(jí)1700，D1=6mm，D2=12mm，Le=300mm，Lu=250mm，A=50mm 表示為MS17，W型，6/12×300×250×50
Material Grade：1700（MS17Model），1800（MS18Model）
Diameter：D1/D2，mm/mm
Hot zone length：Le，mm
Cold end length：Lu，mm
Shank Spacing：A，mm
Examples:
UShape，Material Grade 1800，D1=3mm，D2=6mm，Le=140mm，Lu=125mm，A=25mm Specify as：Yandi Super MS18，UShape，3/6×140×125×25
WShape，Material Grade 1700，D1=6mm，D2=12mm，Le=300mm，Lu=250mm，A=50mm Specify as：Yandi Super MS17，WShape，6/12×300×250×50
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二硅化鉬電熱元件的理化性質(zhì) Physical and chemical properties of elements
1、物理性質(zhì)Physical properties
2、化學(xué)性質(zhì)Chemical properties
高溫抗氧化性：高溫氧化氣氛下，元件的表面生成一層致密的石英（SiO2）保護(hù)層以防止MoSi2繼續(xù)氧化。當(dāng)元件溫度大于1700℃，熔點(diǎn)為1710℃的SiO2保護(hù)層熔融，由于表面的張力的作用，SiO2熔聚成滴，而失去保護(hù)作用。元件在氧化氣氛下，再繼續(xù)使用時(shí)，SiO2保護(hù)層重新生成。
必須指出的是元件不宜在400-700℃范圍內(nèi)長(zhǎng)時(shí)間使用。否則元件會(huì)因低溫的強(qiáng)烈氧化作用而粉化。
Oxygen-resistance under high temperature:in oxidizing atmosphere，a layer of compact quartz（SiO2）protective film is formed on the surface of element owing to the high-temperature combustion，which prevent MoSi2，form continuously oxidezing.When the element temperature is higherthan 1700℃，the SiO2 protective film will be fused because its fusing point is1710℃ and the SiO2 is fused into molten drops owing to the action of its surface extension, which cause losing its protective ability. In the oxidizing atmosphere, when the element is continuously used, the protective film forms again.
It should be pointed out that element cannot be used for rather long time in 400-700℃, otherwise, it will be powdered owing to the strong oxidizing action in lov temperature.
3、不同氣氛對(duì)元件溫度的影響The Max temperature of elements in different atmospheres
硅鉬棒元件溫度的影響-1.jpg)
二硅化鉬電熱元件的電氣性質(zhì)Electric properties of elements
1.電阻特性Resistance properties
1700等級(jí)和1800等級(jí)元件的電阻-溫度曲線
二硅化鉬電熱元件的電阻率隨著溫度的升高而迅速增加。在正常操作情況下，元件電阻一般不隨使用時(shí)間的長(zhǎng)短而變化。因此，新舊元件可以混合使用。
RESISTANCE VS.Element Temperatuer for Yandi Super MS17 and MS18 Elements
The resistivity of elemenet rapidly rises along with the temperature rises, under normal operating conditions, generally the element resistance does’t change with the application time changing. So the old and new elements can be used together.
2.表面負(fù)荷 Surface load
根據(jù)爐子的結(jié)構(gòu)、氣氛和溫度正確地選擇元件的表面負(fù)荷是達(dá)到好元件壽命的關(guān)鍵。右圖示出了元件輻射在不受阻礙情況下的爐溫、元件溫度與表面負(fù)荷間的關(guān)系，陰影部分為常用的表面負(fù)荷-溫度范圍。
荷.png)
The key factor to the optimum service life of the element is to select the surface load of the element correctly cccording to the furnace consteuction, atmosphere and temperature. Right figure shows the relation between the furnace temperature, the element temperature and the element surface load under the condition that element radiation isn’t obstructed. The shadow part in the figure shows the surface load-temperature range in common use. The figure still shows the reference current.
推薦的表面負(fù)荷 Recommend surface load：
荷Recommend-surface-load.jpg)
二硅化鉬電熱元件的安裝 Installation of elements
1.垂直懸掛Vertically hanging
二硅化鉬電熱元件常溫下脆性很大，高溫時(shí)又有可塑性。所以U型元件的安裝方法是垂直懸掛。通過(guò)固定夾將元件懸掛在爐頂上。這樣安裝的目的就是避免將機(jī)械應(yīng)力加到元件發(fā)熱端上，否則容易引起元件斷裂。
Under normal temperature，Mosi，element is very brittle，while under high temperature it is plasticity.So，the better way for installation of the U Shape element is to hang it vertically to the furnace top by the element holder.Such way is to avoid putting the mechanical stress directly to the element heat-generating end，otherwise，the element will easily be broken.
2.固定夾 Element holder
整個(gè)元件的重量都是由固定夾承擔(dān)，元件的位置也由它決定。因此，必須仔細(xì)安裝，保證元件垂直懸掛。為避免局部過(guò)熱，元件下端圓錐部分一定要伸到爐膛內(nèi)。
The element holder supports the whole weight of the element and the position of the element is also determined by it.Therefore，it must be installed carefully to assure that the element is vertically hung.In order to prevent the element form being over heated locally，the taper part of the element lower end must put into the furnace chamber.
3.連接帶Connection strap
接觸元件的連接導(dǎo)線采用鋁編織帶或多層鋁箔。外面的夾子只起夾緊作用，不用來(lái)導(dǎo)電。導(dǎo)線的末端與母線連接。為了避免應(yīng)力傳到元件上，導(dǎo)線長(zhǎng)度應(yīng)略大于元件和母線間的直線距離。
安裝元件時(shí)夾頭上的螺絲不要一次擰的太緊，待元件升到高溫時(shí)再次擰緊，因?yàn)檫@時(shí)元件有一定可塑性不易折斷。夾頭部分溫度一般不要高于200℃。因此，夾頭導(dǎo)線與元件接觸電壓應(yīng)降低0.1V。為避免輻射熱傳到夾頭，夾頭下端和穿磚上面的距離不應(yīng)小于50mm。為了避免損壞，一般直徑6/12mm元件不能長(zhǎng)期使用170A，直徑9/18mm元件不能長(zhǎng)期使用300A。
The connection starp is made of aluminum braid strap or multi-layer aluminum foil.The outside clamp isn’t used for electrical conduction.The end of strap contacts bus，and the length of strap should be a little larger than the linear distance between the element and bus.
When install the element, don’t fix the strap too much at one time, it can be tightened shen the element rises to high temperature, as the element has some plastic and isn’t easily broken. The temperature of the wrie clip generally should’t be higher than 200℃. Therefore, the contact voltage between the clip wire and element should be lowered to 0.1V. In order to avoid that the radiation heat is conducted to the clip, the distance betweenthe lower end of the clip and upper surface of the thourgh brick should not less then 50mm. Generally for Φ6/12 element,170A should not be used long time and for Φ9/18 element,300A shouldn’t be used for long time.
二硅化鉬電熱元件的附件Accessories of element
二硅化鉬電熱元件的標(biāo)準(zhǔn)附件包括元件固定夾和兩條帶有夾子的鋁編織連接帶。用于不同直徑元件的
附件如下：
The nominal accessories of MoSi2 elements includethe element holder and 2 aluminum braid connecting straps.The accessories for different diameter elements are the following.null
二硅化鉬爐子的操作Operation of MoSiz furnace
1.爐子的干燥Drying of the furnace
新砌筑或長(zhǎng)期不用的爐子在使用前需要干燥。一般干燥溫度為100-200℃，而元件長(zhǎng)期在低溫下使用將會(huì)引起低溫氧化。小型爐子干燥時(shí)間短，幾個(gè)小時(shí)對(duì)元件影響不大。大型爐子干燥時(shí)間長(zhǎng)，需要注意。為了通風(fēng)，最好將爐門打開(kāi)，隨著溫度升高可以半開(kāi)，到1000℃以上完全關(guān)閉爐門。
The new built furnace or the furnace that haven’t been used for a long time should be driedbefore operation. The drying temperature generally is 100-200℃. The element that has been used for a long period under low temperature will cause low-temperature oxidation. For the small-sized furnace, as its drying time is short, several hours will affect the element little, but for the large-sized one,as its drying is long, it should be dried carefully.You’d better open the furnace gate to make it ventilated. The gate may be half-opened with therising of temperature and fully closed when the temperature rises above 1000℃.
2.爐子的啟動(dòng)Starting of the furnace
如果爐子干燥好了或不需要干燥就可以啟動(dòng)升溫，為了避免過(guò)大電流沖擊而使電器設(shè)備過(guò)荷，應(yīng)采用下列步驟起動(dòng)：
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If the furnace has been dried or needn’t to be dried, then it may be started to raise temperature. In order to avoid that it is impacted by over current and the electric device is overloaded, the following steps should be adapted:
3.元件的更換Re3placing of element
在操作過(guò)程中發(fā)現(xiàn)元件損壞應(yīng)首先確定位置，同時(shí)準(zhǔn)備好組合元件。然后將損壞的元件夾頭導(dǎo)線與母線連接的螺絲松開(kāi)，清理開(kāi)陶瓷棉，連用穿磚一起拔出來(lái)，再將新組合元件從爐頂插入，連接好導(dǎo)線，堵好陶瓷棉即可升溫。
If it is found that one element is damaged during operating, firstly, you should determine where it is, at the same time prepare a made up one. Then loosen the thread which links the lead wire of the damaged element and the bus, clear out the ceramic cotton and pull out the through-brick. Afterward, insert the new element from the furnace top, link the lead wire, block the gap with ceramic cotton and start to raise temperaturenull
二硅化鉬電熱元件參考數(shù)據(jù) Reference data for Yandi Super heating elements
1、1800等級(jí)3/6mm的U型元件
1800 Grade U type 3/6mm elements
2、1800等級(jí)4/9mm的U型元件
1800 Grade U type 4/9mm elementsnull
3、1700等級(jí)6/12mm的U型元件1700Grade U type 6/12mm elements
4、1800等級(jí)6/12mm的U型元件1800Grade U type 6/12mm elements
5、1700等級(jí)9/18mm的U型元件1700Grade U type 9/18mm elements
6、1800等級(jí)9/18mm的U型元件1800Grade U type 9/18mm elements
7、1700等級(jí)6/12mm的W型元件1700Grade Wtype 6/12mm elements
8、1700等級(jí)9/18mm的W型元件1700Grade W type 9/18mm elements
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Mosi2Heating Elements
二硅化鉬電熱元件是一種以硅化鉬為基礎(chǔ)的電阻發(fā)熱元件，其在氧化氣氛下加熱到高溫，表面生成一層致密的石英玻璃膜，保護(hù)其不再氧化。因此，其具有獨(dú)特的高溫抗氧化性。在氧化氣氛下，其最高溫度可達(dá)1800C，其適用溫度500-1700℃，可以用作陶瓷、磁性材料、玻璃、冶金、耐火材料等工業(yè)高溫爐的加熱元件。
二硅化鉬電熱元件的機(jī)械性質(zhì)和其它陶瓷制品樣，在常溫下屬于脆性材料容易斷裂，這給運(yùn)輸和安裝帶來(lái)了一定的困難，但只要安裝合理和使用得當(dāng)是可以避免的。
Mosi2 , heating element is a kind of resistance heating element basically made of high pure Molybdenum Disilicide. In oxidizing atmosphere,a layer of compact quartz protective film is formed on the surface of Mosi2, element owing to the hightemperature combustion, which prevent Mosi2, from continuously oxidizing. In oxidizing atmosphere, its Max temperature can reach 1800℃, and its applicable temperature is500-1700℃. It can be widely used in such applications as sintering and heat treatment of ceramics, magnet, glass, metallurgy, refactory, etc. The commercial name of our MoSi2, heating elements is Yandi Super Heating Elements.
Having the same mechanical character as other ceramic products, MoSi2, heating elements are brittle materials so that they are easy to rupture at the noumal temperature at the normal temperature, which brings some difficulties to transport and install, but it may be avoided if they were installed and used correctly.
二硅化鉬電熱元件的標(biāo)志法Dimension marks of elements
硅鉬棒在各個(gè)領(lǐng)域，所使用尺寸和形狀均根據(jù)實(shí)際情況定制。您在定制時(shí)建議使用以下標(biāo)志法:
二硅化鉬電熱元件的標(biāo)志法
材料等級(jí)：1700（MS17型號(hào)），1800（MS18型號(hào)）
直徑：D1/D2，mm/mm
熱端長(zhǎng)度：Le，mm
冷端長(zhǎng)度：Lu，mm
間距：A，mm
例如：
U型，材料等級(jí)1800，D1=3mm，D2=6mm，Le=140mm，Lu=125mm，A=25mm 表示為MS18，U型，3/6×140×125×25
W型，材料等級(jí)1700，D1=6mm，D2=12mm，Le=300mm，Lu=250mm，A=50mm 表示為MS17，W型，6/12×300×250×50
Material Grade：1700（MS17Model），1800（MS18Model）
Diameter：D1/D2，mm/mm
Hot zone length：Le，mm
Cold end length：Lu，mm
Shank Spacing：A，mm
Examples:
UShape，Material Grade 1800，D1=3mm，D2=6mm，Le=140mm，Lu=125mm，A=25mm Specify as：Yandi Super MS18，UShape，3/6×140×125×25
WShape，Material Grade 1700，D1=6mm，D2=12mm，Le=300mm，Lu=250mm，A=50mm Specify as：Yandi Super MS17，WShape，6/12×300×250×50
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二硅化鉬電熱元件的理化性質(zhì) Physical and chemical properties of elements
1、物理性質(zhì)Physical properties
2、化學(xué)性質(zhì)Chemical properties
高溫抗氧化性：高溫氧化氣氛下，元件的表面生成一層致密的石英（SiO2）保護(hù)層以防止MoSi2繼續(xù)氧化。當(dāng)元件溫度大于1700℃，熔點(diǎn)為1710℃的SiO2保護(hù)層熔融，由于表面的張力的作用，SiO2熔聚成滴，而失去保護(hù)作用。元件在氧化氣氛下，再繼續(xù)使用時(shí)，SiO2保護(hù)層重新生成。
必須指出的是元件不宜在400-700℃范圍內(nèi)長(zhǎng)時(shí)間使用。否則元件會(huì)因低溫的強(qiáng)烈氧化作用而粉化。
Oxygen-resistance under high temperature:in oxidizing atmosphere，a layer of compact quartz（SiO2）protective film is formed on the surface of element owing to the high-temperature combustion，which prevent MoSi2，form continuously oxidezing.When the element temperature is higherthan 1700℃，the SiO2 protective film will be fused because its fusing point is1710℃ and the SiO2 is fused into molten drops owing to the action of its surface extension, which cause losing its protective ability. In the oxidizing atmosphere, when the element is continuously used, the protective film forms again.
It should be pointed out that element cannot be used for rather long time in 400-700℃, otherwise, it will be powdered owing to the strong oxidizing action in lov temperature.
3、不同氣氛對(duì)元件溫度的影響The Max temperature of elements in different atmospheres
二硅化鉬電熱元件的電氣性質(zhì)Electric properties of elements
1.電阻特性Resistance properties
1700等級(jí)和1800等級(jí)元件的電阻-溫度曲線
二硅化鉬電熱元件的電阻率隨著溫度的升高而迅速增加。在正常操作情況下，元件電阻一般不隨使用時(shí)間的長(zhǎng)短而變化。因此，新舊元件可以混合使用。
RESISTANCE VS.Element Temperatuer for Yandi Super MS17 and MS18 Elements
The resistivity of elemenet rapidly rises along with the temperature rises, under normal operating conditions, generally the element resistance does’t change with the application time changing. So the old and new elements can be used together.
2.表面負(fù)荷 Surface load
根據(jù)爐子的結(jié)構(gòu)、氣氛和溫度正確地選擇元件的表面負(fù)荷是達(dá)到最好元件壽命的關(guān)鍵。右圖示出了元件輻射在不受阻礙情況下的爐溫、元件溫度與表面負(fù)荷間的關(guān)系，陰影部分為常用的表面負(fù)荷-溫度范圍。
The key factor to the optimum service life of the element is to select the surface load of the element correctly cccording to the furnace consteuction, atmosphere and temperature. Right figure shows the relation between the furnace temperature, the element temperature and the element surface load under the condition that element radiation isn’t obstructed. The shadow part in the figure shows the surface load-temperature range in common use. The figure still shows the reference current.
推薦的表面負(fù)荷 Recommend surface load：
二硅化鉬電熱元件的安裝 Installation of elements
1.垂直懸掛Vertically hanging
二硅化鉬電熱元件常溫下脆性很大，高溫時(shí)又有可塑性。所以U型元件的安裝方法是垂直懸掛。通過(guò)固定夾將元件懸掛在爐頂上。這樣安裝的目的就是避免將機(jī)械應(yīng)力加到元件發(fā)熱端上，否則容易引起元件斷裂。
Under normal temperature，Mosi，element is very brittle，while under high temperature it is plasticity.So，the better way for installation of the U Shape element is to hang it vertically to the furnace top by the element holder.Such way is to avoid putting the mechanical stress directly to the element heat-generating end，otherwise，the element will easily be broken.
2.固定夾 Element holder
整個(gè)元件的重量都是由固定夾承擔(dān)，元件的位置也由它決定。因此，必須仔細(xì)安裝，保證元件垂直懸掛。為避免局部過(guò)熱，元件下端圓錐部分一定要伸到爐膛內(nèi)。
The element holder supports the whole weight of the element and the position of the element is also determined by it.Therefore，it must be installed carefully to assure that the element is vertically hung.In order to prevent the element form being over heated locally，the taper part of the element lower end must put into the furnace chamber.
3.連接帶Connection strap
接觸元件的連接導(dǎo)線采用鋁編織帶或多層鋁箔。外面的夾子只起夾緊作用，不用來(lái)導(dǎo)電。導(dǎo)線的末端與母線連接。為了避免應(yīng)力傳到元件上，導(dǎo)線長(zhǎng)度應(yīng)略大于元件和母線間的直線距離。
安裝元件時(shí)夾頭上的螺絲不要一次擰的太緊，待元件升到高溫時(shí)再次擰緊，因?yàn)檫@時(shí)元件有一定可塑性不易折斷。夾頭部分溫度一般不要高于200℃。因此，夾頭導(dǎo)線與元件接觸電壓應(yīng)降低0.1V。為避免輻射熱傳到夾頭，夾頭下端和穿磚上面的距離不應(yīng)小于50mm。為了避免損壞，一般直徑6/12mm元件不能長(zhǎng)期使用170A，直徑9/18mm元件不能長(zhǎng)期使用300A。
The connection starp is made of aluminum braid strap or multi-layer aluminum foil.The outside clamp isn’t used for electrical conduction.The end of strap contacts bus，and the length of strap should be a little larger than the linear distance between the element and bus.
When install the element, don’t fix the strap too much at one time, it can be tightened shen the element rises to high temperature, as the element has some plastic and isn’t easily broken. The temperature of the wrie clip generally should’t be higher than 200℃. Therefore, the contact voltage between the clip wire and element should be lowered to 0.1V. In order to avoid that the radiation heat is conducted to the clip, the distance betweenthe lower end of the clip and upper surface of the thourgh brick should not less then 50mm. Generally for Φ6/12 element,170A should not be used long time and for Φ9/18 element,300A shouldn’t be used for long time.
二硅化鉬電熱元件的附件Accessories of element
二硅化鉬電熱元件的標(biāo)準(zhǔn)附件包括元件固定夾和兩條帶有夾子的鋁編織連接帶。用于不同直徑元件的
附件如下：
The nominal accessories of MoSi2 elements includethe element holder and 2 aluminum braid connecting straps.The accessories for different diameter elements are the following.null
二硅化鉬爐子的操作Operation of MoSiz furnace
1.爐子的干燥Drying of the furnace
新砌筑或長(zhǎng)期不用的爐子在使用前需要干燥。一般干燥溫度為100-200℃，而元件長(zhǎng)期在低溫下使用將會(huì)引起低溫氧化。小型爐子干燥時(shí)間短，幾個(gè)小時(shí)對(duì)元件影響不大。大型爐子干燥時(shí)間長(zhǎng)，需要注意。為了通風(fēng)，最好將爐門打開(kāi)，隨著溫度升高可以半開(kāi)，到1000℃以上完全關(guān)閉爐門。
The new built furnace or the furnace that haven’t been used for a long time should be driedbefore operation. The drying temperature generally is 100-200℃. The element that has been used for a long period under low temperature will cause low-temperature oxidation. For the small-sized furnace, as its drying time is short, several hours will affect the element little, but for the large-sized one,as its drying is long, it should be dried carefully.You’d better open the furnace gate to make it ventilated. The gate may be half-opened with therising of temperature and fully closed when the temperature rises above 1000℃.
2.爐子的啟動(dòng)Starting of the furnace
如果爐子干燥好了或不需要干燥就可以啟動(dòng)升溫，為了避免過(guò)大電流沖擊而使電器設(shè)備過(guò)荷，應(yīng)采用下列步驟起動(dòng)：
If the furnace has been dried or needn’t to be dried, then it may be started to raise temperature. In order to avoid that it is impacted by over current and the electric device is overloaded, the following steps should be adapted:
3.元件的更換Re3placing of element
在操作過(guò)程中發(fā)現(xiàn)元件損壞應(yīng)首先確定位置，同時(shí)準(zhǔn)備好組合元件。然后將損壞的元件夾頭導(dǎo)線與母線連接的螺絲松開(kāi)，清理開(kāi)陶瓷棉，連用穿磚一起拔出來(lái)，再將新組合元件從爐頂插入，連接好導(dǎo)線，堵好陶瓷棉即可升溫。
If it is found that one element is damaged during operating, firstly, you should determine where it is, at the same time prepare a made up one. Then loosen the thread which links the lead wire of the damaged element and the bus, clear out the ceramic cotton and pull out the through-brick. Afterward, insert the new element from the furnace top, link the lead wire, block the gap with ceramic cotton and start to raise temperaturenull
二硅化鉬電熱元件參考數(shù)據(jù) Reference data for Yandi Super heating elements
1、1800等級(jí)3/6mm的U型元件
1800 Grade U type 3/6mm elements
2、1800等級(jí)4/9mm的U型元件
1800 Grade U type 4/9mm elementsnull
3、1700等級(jí)6/12mm的U型元件1700Grade U type 6/12mm elements
4、1800等級(jí)6/12mm的U型元件1800Grade U type 6/12mm elements
5、1700等級(jí)9/18mm的U型元件1700Grade U type 9/18mm elements
6、1800等級(jí)9/18mm的U型元件1800Grade U type 9/18mm elements
7、1700等級(jí)6/12mm的W型元件1700Grade Wtype 6/12mm elements
8、1700等級(jí)9/18mm的W型元件1700Grade W type 9/18mm elements
]]>
Mosi2Heating Elements
二硅化鉬電熱元件是一種以硅化鉬為基礎(chǔ)的電阻發(fā)熱元件，其在氧化氣氛下加熱到高溫，表面生成一層致密的石英玻璃膜，保護(hù)其不再氧化。因此，其具有獨(dú)特的高溫抗氧化性。在氧化氣氛下，其最高溫度可達(dá)1800C，其適用溫度500-1700℃，可以用作陶瓷、磁性材料、玻璃、冶金、耐火材料等工業(yè)高溫爐的加熱元件。
二硅化鉬電熱元件的機(jī)械性質(zhì)和其它陶瓷制品樣，在常溫下屬于脆性材料容易斷裂，這給運(yùn)輸和安裝帶來(lái)了一定的困難，但只要安裝合理和使用得當(dāng)是可以避免的。
Mosi2 , heating element is a kind of resistance heating element basically made of high pure Molybdenum Disilicide. In oxidizing atmosphere,a layer of compact quartz protective film is formed on the surface of Mosi2, element owing to the hightemperature combustion, which prevent Mosi2, from continuously oxidizing. In oxidizing atmosphere, its Max temperature can reach 1800℃, and its applicable temperature is500-1700℃. It can be widely used in such applications as sintering and heat treatment of ceramics, magnet, glass, metallurgy, refactory, etc. The commercial name of our MoSi2, heating elements is Yandi Super Heating Elements.
Having the same mechanical character as other ceramic products, MoSi2, heating elements are brittle materials so that they are easy to rupture at the noumal temperature at the normal temperature, which brings some difficulties to transport and install, but it may be avoided if they were installed and used correctly.
二硅化鉬電熱元件的標(biāo)志法Dimension marks of elements
硅鉬棒在各個(gè)領(lǐng)域，所使用尺寸和形狀均根據(jù)實(shí)際情況定制。您在定制時(shí)建議使用以下標(biāo)志法:
二硅化鉬電熱元件的標(biāo)志法
材料等級(jí)：1700（MS17型號(hào)），1800（MS18型號(hào)）
直徑：D1/D2，mm/mm
熱端長(zhǎng)度：Le，mm
冷端長(zhǎng)度：Lu，mm
間距：A，mm
例如：
U型，材料等級(jí)1800，D1=3mm，D2=6mm，Le=140mm，Lu=125mm，A=25mm 表示為MS18，U型，3/6×140×125×25
W型，材料等級(jí)1700，D1=6mm，D2=12mm，Le=300mm，Lu=250mm，A=50mm 表示為MS17，W型，6/12×300×250×50
Material Grade：1700（MS17Model），1800（MS18Model）
Diameter：D1/D2，mm/mm
Hot zone length：Le，mm
Cold end length：Lu，mm
Shank Spacing：A，mm
Examples:
UShape，Material Grade 1800，D1=3mm，D2=6mm，Le=140mm，Lu=125mm，A=25mm Specify as：Yandi Super MS18，UShape，3/6×140×125×25
WShape，Material Grade 1700，D1=6mm，D2=12mm，Le=300mm，Lu=250mm，A=50mm Specify as：Yandi Super MS17，WShape，6/12×300×250×50
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二硅化鉬電熱元件的理化性質(zhì) Physical and chemical properties of elements
1、物理性質(zhì)Physical properties
2、化學(xué)性質(zhì)Chemical properties
高溫抗氧化性：高溫氧化氣氛下，元件的表面生成一層致密的石英（SiO2）保護(hù)層以防止MoSi2繼續(xù)氧化。當(dāng)元件溫度大于1700℃，熔點(diǎn)為1710℃的SiO2保護(hù)層熔融，由于表面的張力的作用，SiO2熔聚成滴，而失去保護(hù)作用。元件在氧化氣氛下，再繼續(xù)使用時(shí)，SiO2保護(hù)層重新生成。
必須指出的是元件不宜在400-700℃范圍內(nèi)長(zhǎng)時(shí)間使用。否則元件會(huì)因低溫的強(qiáng)烈氧化作用而粉化。
Oxygen-resistance under high temperature:in oxidizing atmosphere，a layer of compact quartz（SiO2）protective film is formed on the surface of element owing to the high-temperature combustion，which prevent MoSi2，form continuously oxidezing.When the element temperature is higherthan 1700℃，the SiO2 protective film will be fused because its fusing point is1710℃ and the SiO2 is fused into molten drops owing to the action of its surface extension, which cause losing its protective ability. In the oxidizing atmosphere, when the element is continuously used, the protective film forms again.
It should be pointed out that element cannot be used for rather long time in 400-700℃, otherwise, it will be powdered owing to the strong oxidizing action in lov temperature.
3、不同氣氛對(duì)元件溫度的影響The Max temperature of elements in different atmospheres
二硅化鉬電熱元件的電氣性質(zhì)Electric properties of elements
1.電阻特性Resistance properties
1700等級(jí)和1800等級(jí)元件的電阻-溫度曲線
二硅化鉬電熱元件的電阻率隨著溫度的升高而迅速增加。在正常操作情況下，元件電阻一般不隨使用時(shí)間的長(zhǎng)短而變化。因此，新舊元件可以混合使用。
RESISTANCE VS.Element Temperatuer for Yandi Super MS17 and MS18 Elements
The resistivity of elemenet rapidly rises along with the temperature rises, under normal operating conditions, generally the element resistance does’t change with the application time changing. So the old and new elements can be used together.
2.表面負(fù)荷 Surface load
根據(jù)爐子的結(jié)構(gòu)、氣氛和溫度正確地選擇元件的表面負(fù)荷是達(dá)到最好元件壽命的關(guān)鍵。右圖示出了元件輻射在不受阻礙情況下的爐溫、元件溫度與表面負(fù)荷間的關(guān)系，陰影部分為常用的表面負(fù)荷-溫度范圍。
The key factor to the optimum service life of the element is to select the surface load of the element correctly cccording to the furnace consteuction, atmosphere and temperature. Right figure shows the relation between the furnace temperature, the element temperature and the element surface load under the condition that element radiation isn’t obstructed. The shadow part in the figure shows the surface load-temperature range in common use. The figure still shows the reference current.
推薦的表面負(fù)荷 Recommend surface load：
二硅化鉬電熱元件的安裝 Installation of elements
1.垂直懸掛Vertically hanging
二硅化鉬電熱元件常溫下脆性很大，高溫時(shí)又有可塑性。所以U型元件的安裝方法是垂直懸掛。通過(guò)固定夾將元件懸掛在爐頂上。這樣安裝的目的就是避免將機(jī)械應(yīng)力加到元件發(fā)熱端上，否則容易引起元件斷裂。
Under normal temperature，Mosi，element is very brittle，while under high temperature it is plasticity.So，the better way for installation of the U Shape element is to hang it vertically to the furnace top by the element holder.Such way is to avoid putting the mechanical stress directly to the element heat-generating end，otherwise，the element will easily be broken.
2.固定夾 Element holder
整個(gè)元件的重量都是由固定夾承擔(dān)，元件的位置也由它決定。因此，必須仔細(xì)安裝，保證元件垂直懸掛。為避免局部過(guò)熱，元件下端圓錐部分一定要伸到爐膛內(nèi)。
The element holder supports the whole weight of the element and the position of the element is also determined by it.Therefore，it must be installed carefully to assure that the element is vertically hung.In order to prevent the element form being over heated locally，the taper part of the element lower end must put into the furnace chamber.
3.連接帶Connection strap
接觸元件的連接導(dǎo)線采用鋁編織帶或多層鋁箔。外面的夾子只起夾緊作用，不用來(lái)導(dǎo)電。導(dǎo)線的末端與母線連接。為了避免應(yīng)力傳到元件上，導(dǎo)線長(zhǎng)度應(yīng)略大于元件和母線間的直線距離。
安裝元件時(shí)夾頭上的螺絲不要一次擰的太緊，待元件升到高溫時(shí)再次擰緊，因?yàn)檫@時(shí)元件有一定可塑性不易折斷。夾頭部分溫度一般不要高于200℃。因此，夾頭導(dǎo)線與元件接觸電壓應(yīng)降低0.1V。為避免輻射熱傳到夾頭，夾頭下端和穿磚上面的距離不應(yīng)小于50mm。為了避免損壞，一般直徑6/12mm元件不能長(zhǎng)期使用170A，直徑9/18mm元件不能長(zhǎng)期使用300A。
The connection starp is made of aluminum braid strap or multi-layer aluminum foil.The outside clamp isn’t used for electrical conduction.The end of strap contacts bus，and the length of strap should be a little larger than the linear distance between the element and bus.
When install the element, don’t fix the strap too much at one time, it can be tightened shen the element rises to high temperature, as the element has some plastic and isn’t easily broken. The temperature of the wrie clip generally should’t be higher than 200℃. Therefore, the contact voltage between the clip wire and element should be lowered to 0.1V. In order to avoid that the radiation heat is conducted to the clip, the distance betweenthe lower end of the clip and upper surface of the thourgh brick should not less then 50mm. Generally for Φ6/12 element,170A should not be used long time and for Φ9/18 element,300A shouldn’t be used for long time.
二硅化鉬電熱元件的附件Accessories of element
二硅化鉬電熱元件的標(biāo)準(zhǔn)附件包括元件固定夾和兩條帶有夾子的鋁編織連接帶。用于不同直徑元件的
附件如下：
The nominal accessories of MoSi2 elements includethe element holder and 2 aluminum braid connecting straps.The accessories for different diameter elements are the following.null
二硅化鉬爐子的操作Operation of MoSiz furnace
1.爐子的干燥Drying of the furnace
新砌筑或長(zhǎng)期不用的爐子在使用前需要干燥。一般干燥溫度為100-200℃，而元件長(zhǎng)期在低溫下使用將會(huì)引起低溫氧化。小型爐子干燥時(shí)間短，幾個(gè)小時(shí)對(duì)元件影響不大。大型爐子干燥時(shí)間長(zhǎng)，需要注意。為了通風(fēng)，最好將爐門打開(kāi)，隨著溫度升高可以半開(kāi)，到1000℃以上完全關(guān)閉爐門。
The new built furnace or the furnace that haven’t been used for a long time should be driedbefore operation. The drying temperature generally is 100-200℃. The element that has been used for a long period under low temperature will cause low-temperature oxidation. For the small-sized furnace, as its drying time is short, several hours will affect the element little, but for the large-sized one,as its drying is long, it should be dried carefully.You’d better open the furnace gate to make it ventilated. The gate may be half-opened with therising of temperature and fully closed when the temperature rises above 1000℃.
2.爐子的啟動(dòng)Starting of the furnace
如果爐子干燥好了或不需要干燥就可以啟動(dòng)升溫，為了避免過(guò)大電流沖擊而使電器設(shè)備過(guò)荷，應(yīng)采用下列步驟起動(dòng)：
If the furnace has been dried or needn’t to be dried, then it may be started to raise temperature. In order to avoid that it is impacted by over current and the electric device is overloaded, the following steps should be adapted:
3.元件的更換Re3placing of element
在操作過(guò)程中發(fā)現(xiàn)元件損壞應(yīng)首先確定位置，同時(shí)準(zhǔn)備好組合元件。然后將損壞的元件夾頭導(dǎo)線與母線連接的螺絲松開(kāi)，清理開(kāi)陶瓷棉，連用穿磚一起拔出來(lái)，再將新組合元件從爐頂插入，連接好導(dǎo)線，堵好陶瓷棉即可升溫。
If it is found that one element is damaged during operating, firstly, you should determine where it is, at the same time prepare a made up one. Then loosen the thread which links the lead wire of the damaged element and the bus, clear out the ceramic cotton and pull out the through-brick. Afterward, insert the new element from the furnace top, link the lead wire, block the gap with ceramic cotton and start to raise temperaturenull
二硅化鉬電熱元件參考數(shù)據(jù) Reference data for Yandi Super heating elements
1、1800等級(jí)3/6mm的U型元件
1800 Grade U type 3/6mm elements
2、1800等級(jí)4/9mm的U型元件
1800 Grade U type 4/9mm elementsnull
3、1700等級(jí)6/12mm的U型元件1700Grade U type 6/12mm elements
4、1800等級(jí)6/12mm的U型元件1800Grade U type 6/12mm elements
5、1700等級(jí)9/18mm的U型元件1700Grade U type 9/18mm elements
6、1800等級(jí)9/18mm的U型元件1800Grade U type 9/18mm elements
7、1700等級(jí)6/12mm的W型元件1700Grade Wtype 6/12mm elements
8、1700等級(jí)9/18mm的W型元件1700Grade W type 9/18mm elements
]]>
Mosi2Heating Elements
二硅化鉬電熱元件是一種以硅化鉬為基礎(chǔ)的電阻發(fā)熱元件，其在氧化氣氛下加熱到高溫，表面生成一層致密的石英玻璃膜，保護(hù)其不再氧化。因此，其具有獨(dú)特的高溫抗氧化性。在氧化氣氛下，其最高溫度可達(dá)1800C，其適用溫度500-1700℃，可以用作陶瓷、磁性材料、玻璃、冶金、耐火材料等工業(yè)高溫爐的加熱元件。
二硅化鉬電熱元件的機(jī)械性質(zhì)和其它陶瓷制品樣，在常溫下屬于脆性材料容易斷裂，這給運(yùn)輸和安裝帶來(lái)了一定的困難，但只要安裝合理和使用得當(dāng)是可以避免的。
Mosi2 , heating element is a kind of resistance heating element basically made of high pure Molybdenum Disilicide. In oxidizing atmosphere,a layer of compact quartz protective film is formed on the surface of Mosi2, element owing to the hightemperature combustion, which prevent Mosi2, from continuously oxidizing. In oxidizing atmosphere, its Max temperature can reach 1800℃, and its applicable temperature is500-1700℃. It can be widely used in such applications as sintering and heat treatment of ceramics, magnet, glass, metallurgy, refactory, etc. The commercial name of our MoSi2, heating elements is Yandi Super Heating Elements.
Having the same mechanical character as other ceramic products, MoSi2, heating elements are brittle materials so that they are easy to rupture at the noumal temperature at the normal temperature, which brings some difficulties to transport and install, but it may be avoided if they were installed and used correctly.
二硅化鉬電熱元件的標(biāo)志法Dimension marks of elements
硅鉬棒在各個(gè)領(lǐng)域，所使用尺寸和形狀均根據(jù)實(shí)際情況定制。您在定制時(shí)建議使用以下標(biāo)志法:
二硅化鉬電熱元件的標(biāo)志法
材料等級(jí)：1700（MS17型號(hào)），1800（MS18型號(hào)）
直徑：D1/D2，mm/mm
熱端長(zhǎng)度：Le，mm
冷端長(zhǎng)度：Lu，mm
間距：A，mm
例如：
U型，材料等級(jí)1800，D1=3mm，D2=6mm，Le=140mm，Lu=125mm，A=25mm 表示為MS18，U型，3/6×140×125×25
W型，材料等級(jí)1700，D1=6mm，D2=12mm，Le=300mm，Lu=250mm，A=50mm 表示為MS17，W型，6/12×300×250×50
Material Grade：1700（MS17Model），1800（MS18Model）
Diameter：D1/D2，mm/mm
Hot zone length：Le，mm
Cold end length：Lu，mm
Shank Spacing：A，mm
Examples:
UShape，Material Grade 1800，D1=3mm，D2=6mm，Le=140mm，Lu=125mm，A=25mm Specify as：Yandi Super MS18，UShape，3/6×140×125×25
WShape，Material Grade 1700，D1=6mm，D2=12mm，Le=300mm，Lu=250mm，A=50mm Specify as：Yandi Super MS17，WShape，6/12×300×250×50
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二硅化鉬電熱元件的理化性質(zhì) Physical and chemical properties of elements
1、物理性質(zhì)Physical properties
2、化學(xué)性質(zhì)Chemical properties
高溫抗氧化性：高溫氧化氣氛下，元件的表面生成一層致密的石英（SiO2）保護(hù)層以防止MoSi2繼續(xù)氧化。當(dāng)元件溫度大于1700℃，熔點(diǎn)為1710℃的SiO2保護(hù)層熔融，由于表面的張力的作用，SiO2熔聚成滴，而失去保護(hù)作用。元件在氧化氣氛下，再繼續(xù)使用時(shí)，SiO2保護(hù)層重新生成。
必須指出的是元件不宜在400-700℃范圍內(nèi)長(zhǎng)時(shí)間使用。否則元件會(huì)因低溫的強(qiáng)烈氧化作用而粉化。
Oxygen-resistance under high temperature:in oxidizing atmosphere，a layer of compact quartz（SiO2）protective film is formed on the surface of element owing to the high-temperature combustion，which prevent MoSi2，form continuously oxidezing.When the element temperature is higherthan 1700℃，the SiO2 protective film will be fused because its fusing point is1710℃ and the SiO2 is fused into molten drops owing to the action of its surface extension, which cause losing its protective ability. In the oxidizing atmosphere, when the element is continuously used, the protective film forms again.
It should be pointed out that element cannot be used for rather long time in 400-700℃, otherwise, it will be powdered owing to the strong oxidizing action in lov temperature.
3、不同氣氛對(duì)元件溫度的影響The Max temperature of elements in different atmospheres
二硅化鉬電熱元件的電氣性質(zhì)Electric properties of elements
1.電阻特性Resistance properties
1700等級(jí)和1800等級(jí)元件的電阻-溫度曲線
二硅化鉬電熱元件的電阻率隨著溫度的升高而迅速增加。在正常操作情況下，元件電阻一般不隨使用時(shí)間的長(zhǎng)短而變化。因此，新舊元件可以混合使用。
RESISTANCE VS.Element Temperatuer for Yandi Super MS17 and MS18 Elements
The resistivity of elemenet rapidly rises along with the temperature rises, under normal operating conditions, generally the element resistance does’t change with the application time changing. So the old and new elements can be used together.
2.表面負(fù)荷 Surface load
根據(jù)爐子的結(jié)構(gòu)、氣氛和溫度正確地選擇元件的表面負(fù)荷是達(dá)到最好元件壽命的關(guān)鍵。右圖示出了元件輻射在不受阻礙情況下的爐溫、元件溫度與表面負(fù)荷間的關(guān)系，陰影部分為常用的表面負(fù)荷-溫度范圍。
The key factor to the optimum service life of the element is to select the surface load of the element correctly cccording to the furnace consteuction, atmosphere and temperature. Right figure shows the relation between the furnace temperature, the element temperature and the element surface load under the condition that element radiation isn’t obstructed. The shadow part in the figure shows the surface load-temperature range in common use. The figure still shows the reference current.
推薦的表面負(fù)荷 Recommend surface load：
二硅化鉬電熱元件的安裝 Installation of elements
1.垂直懸掛Vertically hanging
二硅化鉬電熱元件常溫下脆性很大，高溫時(shí)又有可塑性。所以U型元件的最好安裝方法是垂直懸掛。通過(guò)固定夾將元件懸掛在爐頂上。這樣安裝的目的就是避免將機(jī)械應(yīng)力加到元件發(fā)熱端上，否則容易引起元件斷裂。
Under normal temperature，Mosi，element is very brittle，while under high temperature it is plasticity.So，the better way for installation of the U Shape element is to hang it vertically to the furnace top by the element holder.Such way is to avoid putting the mechanical stress directly to the element heat-generating end，otherwise，the element will easily be broken.
2.固定夾 Element holder
整個(gè)元件的重量都是由固定夾承擔(dān)，元件的位置也由它決定。因此，必須仔細(xì)安裝，保證元件垂直懸掛。為避免局部過(guò)熱，元件下端圓錐部分一定要伸到爐膛內(nèi)。
The element holder supports the whole weight of the element and the position of the element is also determined by it.Therefore，it must be installed carefully to assure that the element is vertically hung.In order to prevent the element form being over heated locally，the taper part of the element lower end must put into the furnace chamber.
3.連接帶Connection strap
接觸元件的連接導(dǎo)線采用鋁編織帶或多層鋁箔。外面的夾子只起夾緊作用，不用來(lái)導(dǎo)電。導(dǎo)線的末端與母線連接。為了避免應(yīng)力傳到元件上，導(dǎo)線長(zhǎng)度應(yīng)略大于元件和母線間的直線距離。
安裝元件時(shí)夾頭上的螺絲不要一次擰的太緊，待元件升到高溫時(shí)再次擰緊，因?yàn)檫@時(shí)元件有一定可塑性不易折斷。夾頭部分溫度一般不要高于200℃。因此，夾頭導(dǎo)線與元件接觸電壓應(yīng)降低0.1V。為避免輻射熱傳到夾頭，夾頭下端和穿磚上面的距離不應(yīng)小于50mm。為了避免損壞，一般直徑6/12mm元件不能長(zhǎng)期使用170A，直徑9/18mm元件不能長(zhǎng)期使用300A。
The connection starp is made of aluminum braid strap or multi-layer aluminum foil.The outside clamp isn’t used for electrical conduction.The end of strap contacts bus，and the length of strap should be a little larger than the linear distance between the element and bus.
When install the element, don’t fix the strap too much at one time, it can be tightened shen the element rises to high temperature, as the element has some plastic and isn’t easily broken. The temperature of the wrie clip generally should’t be higher than 200℃. Therefore, the contact voltage between the clip wire and element should be lowered to 0.1V. In order to avoid that the radiation heat is conducted to the clip, the distance betweenthe lower end of the clip and upper surface of the thourgh brick should not less then 50mm. Generally for Φ6/12 element,170A should not be used long time and for Φ9/18 element,300A shouldn’t be used for long time.
二硅化鉬電熱元件的附件Accessories of element
二硅化鉬電熱元件的標(biāo)準(zhǔn)附件包括元件固定夾和兩條帶有夾子的鋁編織連接帶。用于不同直徑元件的
附件如下：
The nominal accessories of MoSi2 elements includethe element holder and 2 aluminum braid connecting straps.The accessories for different diameter elements are the following.null
二硅化鉬爐子的操作Operation of MoSiz furnace
1.爐子的干燥Drying of the furnace
新砌筑或長(zhǎng)期不用的爐子在使用前需要干燥。一般干燥溫度為100-200℃，而元件長(zhǎng)期在低溫下使用將會(huì)引起低溫氧化。小型爐子干燥時(shí)間短，幾個(gè)小時(shí)對(duì)元件影響不大。大型爐子干燥時(shí)間長(zhǎng)，需要注意。為了通風(fēng)，最好將爐門打開(kāi)，隨著溫度升高可以半開(kāi)，到1000℃以上完全關(guān)閉爐門。
The new built furnace or the furnace that haven’t been used for a long time should be driedbefore operation. The drying temperature generally is 100-200℃. The element that has been used for a long period under low temperature will cause low-temperature oxidation. For the small-sized furnace, as its drying time is short, several hours will affect the element little, but for the large-sized one,as its drying is long, it should be dried carefully.You’d better open the furnace gate to make it ventilated. The gate may be half-opened with therising of temperature and fully closed when the temperature rises above 1000℃.
2.爐子的啟動(dòng)Starting of the furnace
如果爐子干燥好了或不需要干燥就可以啟動(dòng)升溫，為了避免過(guò)大電流沖擊而使電器設(shè)備過(guò)荷，應(yīng)采用下列步驟起動(dòng)：
If the furnace has been dried or needn’t to be dried, then it may be started to raise temperature. In order to avoid that it is impacted by over current and the electric device is overloaded, the following steps should be adapted:
3.元件的更換Re3placing of element
在操作過(guò)程中發(fā)現(xiàn)元件損壞應(yīng)首先確定位置，同時(shí)準(zhǔn)備好組合元件。然后將損壞的元件夾頭導(dǎo)線與母線連接的螺絲松開(kāi)，清理開(kāi)陶瓷棉，連用穿磚一起拔出來(lái)，再將新組合元件從爐頂插入，連接好導(dǎo)線，堵好陶瓷棉即可升溫。
If it is found that one element is damaged during operating, firstly, you should determine where it is, at the same time prepare a made up one. Then loosen the thread which links the lead wire of the damaged element and the bus, clear out the ceramic cotton and pull out the through-brick. Afterward, insert the new element from the furnace top, link the lead wire, block the gap with ceramic cotton and start to raise temperaturenull
二硅化鉬電熱元件參考數(shù)據(jù) Reference data for Yandi Super heating elements
1、1800等級(jí)3/6mm的U型元件
1800 Grade U type 3/6mm elements
2、1800等級(jí)4/9mm的U型元件
1800 Grade U type 4/9mm elementsnull
3、1700等級(jí)6/12mm的U型元件1700Grade U type 6/12mm elements
4、1800等級(jí)6/12mm的U型元件1800Grade U type 6/12mm elements
5、1700等級(jí)9/18mm的U型元件1700Grade U type 9/18mm elements
6、1800等級(jí)9/18mm的U型元件1800Grade U type 9/18mm elements
7、1700等級(jí)6/12mm的W型元件1700Grade Wtype 6/12mm elements
8、1700等級(jí)9/18mm的W型元件1700Grade W type 9/18mm elements
Mosi2Heating Elements
二硅化鉬電熱元件是一種以硅化鉬為基礎(chǔ)的電阻發(fā)熱元件，其在氧化氣氛下加熱到高溫，表面生成一層致密的石英玻璃膜，保護(hù)其不再氧化。因此，其具有獨(dú)特的高溫抗氧化性。在氧化氣氛下，其最高溫度可達(dá)1800C，其適用溫度500-1700℃，可以用作陶瓷、磁性材料、玻璃、冶金、耐火材料等工業(yè)高溫爐的加熱元件。
二硅化鉬電熱元件的機(jī)械性質(zhì)和其它陶瓷制品樣，在常溫下屬于脆性材料容易斷裂，這給運(yùn)輸和安裝帶來(lái)了一定的困難，但只要安裝合理和使用得當(dāng)是可以避免的。
Mosi2 , heating element is a kind of resistance heating element basically made of high pure Molybdenum Disilicide. In oxidizing atmosphere,a layer of compact quartz protective film is formed on the surface of Mosi2, element owing to the hightemperature combustion, which prevent Mosi2, from continuously oxidizing. In oxidizing atmosphere, its Max temperature can reach 1800℃, and its applicable temperature is500-1700℃. It can be widely used in such applications as sintering and heat treatment of ceramics, magnet, glass, metallurgy, refactory, etc. The commercial name of our MoSi2, heating elements is Yandi Super Heating Elements.
Having the same mechanical character as other ceramic products, MoSi2, heating elements are brittle materials so that they are easy to rupture at the noumal temperature at the normal temperature, which brings some difficulties to transport and install, but it may be avoided if they were installed and used correctly.
二硅化鉬電熱元件的標(biāo)志法Dimension marks of elements
硅鉬棒在各個(gè)領(lǐng)域，所使用尺寸和形狀均根據(jù)實(shí)際情況定制。您在定制時(shí)建議使用以下標(biāo)志法:
二硅化鉬電熱元件的標(biāo)志法
材料等級(jí)：1700（MS17型號(hào)），1800（MS18型號(hào)）
直徑：D1/D2，mm/mm
熱端長(zhǎng)度：Le，mm
冷端長(zhǎng)度：Lu，mm
間距：A，mm
例如：
U型，材料等級(jí)1800，D1=3mm，D2=6mm，Le=140mm，Lu=125mm，A=25mm 表示為MS18，U型，3/6×140×125×25
W型，材料等級(jí)1700，D1=6mm，D2=12mm，Le=300mm，Lu=250mm，A=50mm 表示為MS17，W型，6/12×300×250×50
Material Grade：1700（MS17Model），1800（MS18Model）
Diameter：D1/D2，mm/mm
Hot zone length：Le，mm
Cold end length：Lu，mm
Shank Spacing：A，mm
Examples:
UShape，Material Grade 1800，D1=3mm，D2=6mm，Le=140mm，Lu=125mm，A=25mm Specify as：Yandi Super MS18，UShape，3/6×140×125×25
WShape，Material Grade 1700，D1=6mm，D2=12mm，Le=300mm，Lu=250mm，A=50mm Specify as：Yandi Super MS17，WShape，6/12×300×250×50
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二硅化鉬電熱元件的理化性質(zhì) Physical and chemical properties of elements
1、物理性質(zhì)Physical properties
2、化學(xué)性質(zhì)Chemical properties
高溫抗氧化性：高溫氧化氣氛下，元件的表面生成一層致密的石英（SiO2）保護(hù)層以防止MoSi2繼續(xù)氧化。當(dāng)元件溫度大于1700℃，熔點(diǎn)為1710℃的SiO2保護(hù)層熔融，由于表面的張力的作用，SiO2熔聚成滴，而失去保護(hù)作用。元件在氧化氣氛下，再繼續(xù)使用時(shí)，SiO2保護(hù)層重新生成。
必須指出的是元件不宜在400-700℃范圍內(nèi)長(zhǎng)時(shí)間使用。否則元件會(huì)因低溫的強(qiáng)烈氧化作用而粉化。
Oxygen-resistance under high temperature:in oxidizing atmosphere，a layer of compact quartz（SiO2）protective film is formed on the surface of element owing to the high-temperature combustion，which prevent MoSi2，form continuously oxidezing.When the element temperature is higherthan 1700℃，the SiO2 protective film will be fused because its fusing point is1710℃ and the SiO2 is fused into molten drops owing to the action of its surface extension, which cause losing its protective ability. In the oxidizing atmosphere, when the element is continuously used, the protective film forms again.
It should be pointed out that element cannot be used for rather long time in 400-700℃, otherwise, it will be powdered owing to the strong oxidizing action in lov temperature.
3、不同氣氛對(duì)元件溫度的影響The Max temperature of elements in different atmospheres
二硅化鉬電熱元件的電氣性質(zhì)Electric properties of elements
1.電阻特性Resistance properties
1700等級(jí)和1800等級(jí)元件的電阻-溫度曲線
二硅化鉬電熱元件的電阻率隨著溫度的升高而迅速增加。在正常操作情況下，元件電阻一般不隨使用時(shí)間的長(zhǎng)短而變化。因此，新舊元件可以混合使用。
RESISTANCE VS.Element Temperatuer for Yandi Super MS17 and MS18 Elements
The resistivity of elemenet rapidly rises along with the temperature rises, under normal operating conditions, generally the element resistance does’t change with the application time changing. So the old and new elements can be used together.
2.表面負(fù)荷 Surface load
根據(jù)爐子的結(jié)構(gòu)、氣氛和溫度正確地選擇元件的表面負(fù)荷是達(dá)到最好元件壽命的關(guān)鍵。右圖示出了元件輻射在不受阻礙情況下的爐溫、元件溫度與表面負(fù)荷間的關(guān)系，陰影部分為常用的表面負(fù)荷-溫度范圍。
The key factor to the optimum service life of the element is to select the surface load of the element correctly cccording to the furnace consteuction, atmosphere and temperature. Right figure shows the relation between the furnace temperature, the element temperature and the element surface load under the condition that element radiation isn’t obstructed. The shadow part in the figure shows the surface load-temperature range in common use. The figure still shows the reference current.
推薦的表面負(fù)荷 Recommend surface load：
二硅化鉬電熱元件的安裝 Installation of elements
1.垂直懸掛Vertically hanging
二硅化鉬電熱元件常溫下脆性很大，高溫時(shí)又有可塑性。所以U型元件的最好安裝方法是垂直懸掛。通過(guò)固定夾將元件懸掛在爐頂上。這樣安裝的目的就是避免將機(jī)械應(yīng)力加到元件發(fā)熱端上，否則容易引起元件斷裂。
Under normal temperature，Mosi，element is very brittle，while under high temperature it is plasticity.So，the better way for installation of the U Shape element is to hang it vertically to the furnace top by the element holder.Such way is to avoid putting the mechanical stress directly to the element heat-generating end，otherwise，the element will easily be broken.
2.固定夾 Element holder
整個(gè)元件的重量都是由固定夾承擔(dān)，元件的位置也由它決定。因此，必須仔細(xì)安裝，保證元件垂直懸掛。為避免局部過(guò)熱，元件下端圓錐部分一定要伸到爐膛內(nèi)。
The element holder supports the whole weight of the element and the position of the element is also determined by it.Therefore，it must be installed carefully to assure that the element is vertically hung.In order to prevent the element form being over heated locally，the taper part of the element lower end must put into the furnace chamber.
3.連接帶Connection strap
接觸元件的連接導(dǎo)線采用鋁編織帶或多層鋁箔。外面的夾子只起夾緊作用，不用來(lái)導(dǎo)電。導(dǎo)線的末端與母線連接。為了避免應(yīng)力傳到元件上，導(dǎo)線長(zhǎng)度應(yīng)略大于元件和母線間的直線距離。
安裝元件時(shí)夾頭上的螺絲不要一次擰的太緊，待元件升到高溫時(shí)再次擰緊，因?yàn)檫@時(shí)元件有一定可塑性不易折斷。夾頭部分溫度一般不要高于200℃。因此，夾頭導(dǎo)線與元件接觸電壓應(yīng)降低0.1V。為避免輻射熱傳到夾頭，夾頭下端和穿磚上面的距離不應(yīng)小于50mm。為了避免損壞，一般直徑6/12mm元件不能長(zhǎng)期使用170A，直徑9/18mm元件不能長(zhǎng)期使用300A。
The connection starp is made of aluminum braid strap or multi-layer aluminum foil.The outside clamp isn’t used for electrical conduction.The end of strap contacts bus，and the length of strap should be a little larger than the linear distance between the element and bus.
When install the element, don’t fix the strap too much at one time, it can be tightened shen the element rises to high temperature, as the element has some plastic and isn’t easily broken. The temperature of the wrie clip generally should’t be higher than 200℃. Therefore, the contact voltage between the clip wire and element should be lowered to 0.1V. In order to avoid that the radiation heat is conducted to the clip, the distance betweenthe lower end of the clip and upper surface of the thourgh brick should not less then 50mm. Generally for Φ6/12 element,170A should not be used long time and for Φ9/18 element,300A shouldn’t be used for long time.
二硅化鉬電熱元件的附件Accessories of element
二硅化鉬電熱元件的標(biāo)準(zhǔn)附件包括元件固定夾和兩條帶有夾子的鋁編織連接帶。用于不同直徑元件的
附件如下：
The nominal accessories of MoSi2 elements includethe element holder and 2 aluminum braid connecting straps.The accessories for different diameter elements are the following.null
二硅化鉬爐子的操作Operation of MoSiz furnace
1.爐子的干燥Drying of the furnace
新砌筑或長(zhǎng)期不用的爐子在使用前需要干燥。一般干燥溫度為100-200℃，而元件長(zhǎng)期在低溫下使用將會(huì)引起低溫氧化。小型爐子干燥時(shí)間短，幾個(gè)小時(shí)對(duì)元件影響不大。大型爐子干燥時(shí)間長(zhǎng)，需要注意。為了通風(fēng)，最好將爐門打開(kāi)，隨著溫度升高可以半開(kāi)，到1000℃以上完全關(guān)閉爐門。
The new built furnace or the furnace that haven’t been used for a long time should be driedbefore operation. The drying temperature generally is 100-200℃. The element that has been used for a long period under low temperature will cause low-temperature oxidation. For the small-sized furnace, as its drying time is short, several hours will affect the element little, but for the large-sized one,as its drying is long, it should be dried carefully.You’d better open the furnace gate to make it ventilated. The gate may be half-opened with therising of temperature and fully closed when the temperature rises above 1000℃.
2.爐子的啟動(dòng)Starting of the furnace
如果爐子干燥好了或不需要干燥就可以啟動(dòng)升溫，為了避免過(guò)大電流沖擊而使電器設(shè)備過(guò)荷，應(yīng)采用下列步驟起動(dòng)：
If the furnace has been dried or needn’t to be dried, then it may be started to raise temperature. In order to avoid that it is impacted by over current and the electric device is overloaded, the following steps should be adapted:
3.元件的更換Re3placing of element
在操作過(guò)程中發(fā)現(xiàn)元件損壞應(yīng)首先確定位置，同時(shí)準(zhǔn)備好組合元件。然后將損壞的元件夾頭導(dǎo)線與母線連接的螺絲松開(kāi)，清理開(kāi)陶瓷棉，連用穿磚一起拔出來(lái)，再將新組合元件從爐頂插入，連接好導(dǎo)線，堵好陶瓷棉即可升溫。
If it is found that one element is damaged during operating, firstly, you should determine where it is, at the same time prepare a made up one. Then loosen the thread which links the lead wire of the damaged element and the bus, clear out the ceramic cotton and pull out the through-brick. Afterward, insert the new element from the furnace top, link the lead wire, block the gap with ceramic cotton and start to raise temperaturenull
二硅化鉬電熱元件參考數(shù)據(jù) Reference data for Yandi Super heating elements
1、1800等級(jí)3/6mm的U型元件
1800 Grade U type 3/6mm elements
2、1800等級(jí)4/9mm的U型元件
1800 Grade U type 4/9mm elementsnull
3、1700等級(jí)6/12mm的U型元件1700Grade U type 6/12mm elements
4、1800等級(jí)6/12mm的U型元件1800Grade U type 6/12mm elements
5、1700等級(jí)9/18mm的U型元件1700Grade U type 9/18mm elements
6、1800等級(jí)9/18mm的U型元件1800Grade U type 9/18mm elements
7、1700等級(jí)6/12mm的W型元件1700Grade Wtype 6/12mm elements
8、1700等級(jí)9/18mm的W型元件1700Grade W type 9/18mm elements